ZSS11-1250KVA High Voltage 10/35kv 12 Pulse Medium Frequency Electric Furnace Rectifier Transformer For Steel Works

ZSS11-1250KVA High Voltage 10/35kv 12 Pulse Medium Frequency Electric Furnace Rectifier Transformer For Steel Works

ZS11-1250KVA Medium-Frequency Furnace Transformer, Suitable for Steel Plants, Customizable.
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Description
Technical Parameters

 

1
Product Introduction

 

ZSS11-1250KVA Medium-Frequency Furnace Transformer, Suitable for Steel Plants, Customizable.

The ZSS11-1250KVA 10/35kV 12-pulse medium-frequency electric furnace rectifier transformer is a core power conversion device tailored specifically for medium-frequency electric furnace systems. With its precise rectification characteristics and stable high-voltage performance, it has become a reliable power hub for medium-frequency heating applications in the metallurgy and casting industries.

The ZSS11-1250KVA Rectifier Transformer is a high-performance and specialized electrical equipment meticulously designed for medium frequency electric furnaces in steel works. As a core component connecting the high-voltage power grid and the medium frequency electric furnace, it undertakes the critical tasks of voltage transformation, power transmission and rectification, providing stable and reliable power support for the steel smelting process.

This transformer boasts outstanding core parameters that meet the rigorous demands of steel production. With a rated capacity of 1250KVA, it can efficiently transmit power to match the energy consumption needs of medium frequency electric furnaces during smelting. It supports dual high-voltage input options of 10kV and 35kV, which enables flexible adaptation to different power grid configurations of steel works, eliminating the need for additional voltage conversion equipment and reducing overall system complexity. Adopting 12-pulse rectification technology, it significantly reduces harmonic pollution to the power grid compared with traditional 6-pulse rectification transformers. This not only improves the power quality of the steel works' internal power system but also helps comply with strict grid harmonic standards, avoiding potential penalties and ensuring stable operation of other electrical equipment in the factory.

 

2
Technical Parameters

 

Rated Capacity 1250KVA
High Voltage Side Voltage 10/35kv
Low Voltage Side Voltage Customizable based on requirements
Frequency Medium-frequency
Phase Three-Phase
Connection Group Customizable based on requirements
Insulation Class F class
Protection Level IP20

 

3
Functional Advantages

 

  • High Efficiency and Energy Saving: Reduces energy consumption and saves costs
  • Stable and Reliable: Ensures stable performance and reliable production
  • Flexible Customization: Meets the specific needs of steel plants
  • Efficient Power Conversion & Flexible Voltage Adaptation: With a rated capacity of 1250KVA, the transformer enables high-efficiency power transmission to precisely match the energy demands of medium frequency electric furnaces during steel smelting processes. It supports dual high-voltage input options (10kV and 35kV), allowing seamless adaptation to diverse power grid configurations in different steel works. This flexibility eliminates the need for additional voltage conversion devices, simplifying the overall power supply system and reducing equipment investment costs.
  • Low Harmonic Emission & Grid Compatibility: Adopting advanced 12-pulse rectification technology, the transformer significantly reduces harmonic pollution compared to traditional 6-pulse rectifier transformers. This advantage not only enhances the power quality of the steel works' internal power grid but also ensures compliance with strict national and international grid harmonic standards. By minimizing harmonic interference, it protects other electrical equipment in the factory from abnormal operation risks and avoids potential penalties due to non-compliance.
  • Superior Energy Efficiency & Durability: The transformer features a high-performance iron core made of low-loss, high-magnetic-conductivity cold-rolled silicon steel sheets, which effectively reduces no-load loss and no-load current, greatly improving overall energy efficiency. Its windings are crafted from high-purity copper conductors with excellent electrical conductivity, and undergo advanced vacuum drying and impregnation processes. These processes enhance insulation performance and mechanical strength, enabling the transformer to withstand frequent load impacts caused by the start-up and shutdown of medium frequency electric furnaces, thus extending its service life.
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Manufacturing Process

 

  • Precision Design: Optimized structure for improved performance
  • Strict Material Selection: Use of high-quality materials to ensure quality
  • Fine Processing: Advanced technology with high precision
     
5
Customer Case

 

Abdul Hamid, the equipment supervisor of a large steel company in Nigeria, attended an international steel industry exhibition in July 2019, where he came across the ZSS11-1250KVA medium-frequency electric furnace transformer from Jinshanmen Technology Co., Ltd. Jinshanmen Technology, located in the scenic city of Lishui in Zhejiang Province, China, has 30 years of experience in manufacturing and selling various transformers. Abdul showed great interest in this high voltage pulse transformer, and after the exhibition, he contacted the company through the provided information. The sales team warmly introduced the product's various advantages, particularly its high efficiency, reliability, and ability to be customized as a 12-pulse rectifier transformer, which perfectly matched the needs of his company. After thorough communication and technical discussions, Abdul decided to collaborate with Jinshanmen Technology. The transformers were successfully delivered and put into operation, providing strong support for the development of Nigeria's steel industry.
Whether it's high-intensity continuous smelting operations or high-precision medium-frequency heating processes, the ZSS11-1250KVA 12-pulse medium-frequency electric furnace rectifier transformer delivers stable performance and high conversion efficiency, providing reliable power support for industrial production. It is the ideal choice for enhancing the operational efficiency and safety of medium-frequency electric furnace systems.

 

6
Frequently Asked Professional Questions

 

Q: How is the cooling performance of this transformer?

A: This 12-pulse transformer adopts advanced cooling design, effectively dissipating heat generated during operation, ensuring stable transformer performance.

Q: What are the installation requirements?

A: The transformer for electric furnaces should be installed in a well-ventilated, dry area, free from corrosive gases. The installation foundation should be firm to ensure the transformer's normal operation.

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